The difference between the hub's space width and the shaft's tooth thickness. Procedural Summary Select Standard Inputs : Enter , and verify Generate Basic Diameters : Calculate Define Limits : Use coefficients to find tip ( ) and root ( ) diameters.
DIN 5480 uses specific addendum and dedendum coefficients to ensure compatibility between the shaft (W) and hub (N): Root Diameter (Shaft, df1d sub f 1 end-sub ): Tip Diameter (Hub, da2d sub a 2 end-sub ): Root Diameter (Hub, df2d sub f 2 end-sub ): 4. Calculate Inspection Dimensions
Before you can calculate, you must understand the three defining parameters of a DIN 5480 spline. These are usually written in the designation code: din 5480 calculator
Most gear manufacturers create spreadsheets.
This is the critical dimension for fit. $$S = \fracp2$$ Where $p$ (pitch) $= \pi \times m$. The difference between the hub's space width and
: [ d_ae = d + 2 \cdot m \cdot h_aP^* ] with (h_aP^* = 0.45) for side fit (DIN 5480-1 Table 1).
For automated tools, you can use the Ondrives Spline Calculator or professional software like eAssistant . Spline Calculator - Ondrives Precision Gears $$S = \fracp2$$ Where $p$ (pitch) $= \pi \times m$
The basic geometry of the spline is derived using the module and number of teeth: Base Diameter ( ): Circular Pitch ( ): 3. Determine Diameters and Tooth Form
Therefore, the "Basic" tooth thickness is: $$S_nom = \frac\pi \times m2$$